Industrial thinners are liquids that are used to dilute or dissolve other substances. They are also known as solvents. To thin down the viscosity of paint or varnish in painting and coating applications, these solvents are used. The use of these thinners offers easier application of paint and it ensures a smooth, and even finish after the painting process. Industrial thinners can be used for cleaning tools and several types of equipment as well. Thinners can also be made from a combination of industrial solvent types. In other words, thinner is a hydrocarbon (naphtha) or an oleoresinous solvent (turpentine). Industrial thinners find several applications in the paint industry such as thinning the viscosity of oil-based paints for smooth application, diluting dried paint, or cleaning tools with paints such as paint application equipment, containers, brushes, and rollers. Turpentine, acetone, and mineral spirits are the most common thinners used for various purposes in the painting industry.
Industrial Thinner Manufacturing Process: How is it made?
Industrial thinners are solvents that are introduced in paints to change the viscosity level. As the name implies, they are used to thin down the consistency. These thinners are widely used in several industries including construction, metalworking, printing, and furniture making. Following are the steps of the manufacturing procedure of industrial thinners:
Step 1: Blending of Raw Materials
The first step of thinner manufacturing includes the blending of raw materials like the base solvents and the additives. Base Solvents are the primary ingredients. They include solvents like toluene, xylene, or acetone. These base solvents are derived from petroleum distillation. Additives include stabilisers, anti-foaming agents, and viscosity modifiers.
Step 2: Mixing and Filtration
The base solvents and additives are mixed in precise amounts and blended in tanks. The bending process facilitates consistent thinner quality and performance. The unwanted particles and impurities are removed through the filtration process. This process is necessary for the maintenance of the purity of thinner. Filtration prevents clogging in the paint application equipment.
Step 3: Quality Control and Sample Testing
After the mixing and filtration of thinners, thinner samples go through the process of quality control. They are tested for properties like flash point, density, and solvent power. Quality control and testing ensure industry standards and fulfilment of customer specifications.
Step 4: Packaging and Labelling
Thinners are securely packaged in containers like metal drums, plastic containers, or tanker trucks. They are packaged according to the type and volume of the thinner. The last process for the manufacturing of thinners includes labeling. For clear identification of the product, labels are important. The label contains the properties of the products, safety precautions, and manufacturer details.
5 Major Types of Industrial Thinners
A wide variety of solvents and industrial thinners are used for several purposes. These thinners are most commonly used as solvents or cleaning agents. There are different types of industrial thinners which are used for several applications. Here are the five major types of industrial thinners:
Cleaner Thinners
Cleaning thinners like glycol ether are one of the most common types of industrial thinners. They are widely utilized in the formulation of cleaning agents for cleaning the floor, heavy-duty glass, and other materials. They can be used to treat grease and oil marks. These thinners transform a greasy surface into a clean surface. They offer high compatibility with water as well.
Anti Chill Thinners
Anti-chill thinners, as the name implies, are the type of thinners that are used when there is a need for lowering the evaporation rate of the thinner. When the paint or lacquers are stored in any cold environment or condition that requires a very low temperature, these thinners are beneficial in preventing blooming. Different types of snow-evaporating solvents are blended together to make this thinner. These thinners remove the cloudiness and ensure a proper flow of the material.
Ink Thinners
Ink Thinners are widely used for printing on magazines, newspapers, and packaging materials and labels. They are used for making the ink in perfect consistency. These thinners allow the ink to achieve the required flow and colour for printing. Hydrocarbon toluene is one of the most common ink thinner found in the market.
Epoxy Thinners
Epoxy Thinners are used to clean the leftover paint. Epoxy-based primers or coating are effectively used for the levelling of primers. They are the solvents that can be used to dilute epoxy resins and hardeners.
Paint Thinners
Paint thinners are widely utilized to achieve the desired paint consistency. They are used for better coverage of paint on the walls and other surfaces preventing any lumps. Some paint thinners are also introduced to the spray paint as well. They are used to ensure that the paint does not quickly dry off.
Best 10 Industrial Thinner Making Companies in India
A. B. Enterprises
A. B. Enterprises is one of the leading manufacturers and suppliers of industrial thinners in India. Their company is committed to offering a comprehensive range of powder chemicals and solvent chemicals. They provide high-quality chemicals at affordable prices to fulfill the needs of the clients.
Avudai Surface Treatments Pvt. Ltd.
Avudai Surface Treatments Pvt. Ltd. is one of the top industrial thinner-making companies in India. Their company is committed to offering a comprehensive range of degreasing chemicals, descaling chemicals, pickling chemicals, iron phosphating, tri cationic phosphating, nano pretreatment chemicals, and solvent chemicals. They provide high-quality chemicals at affordable prices.
Galaxy Chemicals
Galaxy Chemicals is devoted to offering a comprehensive range of solvent chemicals like Acrylic Thinner and Cleaning Thinner. They are ranked among the prominent companies making industrial thinners in India. Their team of experts offers the best quality industrial thinners and solvents at reasonable rates.
Radhe Krishna Industries
Galaxy Chemicals is dedicated to providing a wide array of industrial thinners, solvent chemicals, paint brushes, industrial chemicals, and resins. They are ranked among the most trusted Industrial Thinner Making Companies in India. They offer the best quality industrial thinners and solvents at reasonable rates.
Nasit Pharmachem
Nasit Pharmachem is ranked among the best industrial thinner-making companies in India. Their company is committed to offering a comprehensive range of chlorhexidine base chemicals, industrial manganese carbonate powder, ammonium sulfate crystal, and solvent chemicals. Their team provides high quality chemicals at affordable prices.
Prabhat Chemicals
Prabhat Chemicals is ranked among the best industrial thinner making companies in India. Their company is committed to offering a comprehensive range of thinner, epoxy thinner, paint thinner, epoxy paint thinner, NC thinner, PU thinner, industrial thinner, and solvents chemicals.
Omkar Industries
Omkar Industries is one of the most trusted manufacturers of industrial thinners in India. Their company is committed to offering a comprehensive range of solvent chemicals, epoxy primer, enamel paint, hammer tone paint, coatings, and paints. Their team of experts provides high quality chemicals at affordable prices to fulfil the needs of the clients.
Swastik Interchem Private Limited
Swastik Interchem Private Limited offers a wide array of products including chemical solvents, chemical pigments, titanium dioxide powder, ketonic resin, and paint pigments. They are counted among the reputed industrial thinner making companies in India.
Mala Enterprises
Mala Enterprises is committed to offering a wide range of acrylic paints, PU paints, epoxy thinners, NC thinners, interior and exterior wall paints, thinners, and removers. They are ranked among the well-known industrial thinner making companies in India offering several solvent chemicals at affordable prices.
Vishveshwar Oil And Lubricants Private Limited
Vishveshwar Oil And Lubricants Private Limited is committed to offering a wide range of base oil, fuel oil, industrial solvent, virgin base oil, mineral oil, and solvent chemicals. They are ranked among the best industrial thinner making companies in India offering several solvent chemicals at affordable prices.
FAQs: Industrial Thinners
Q. What are industrial thinners?
Ans. Industrial thinners, also known as solvents, are used for the thinning or dilution of paints, coatings, and several types of adhesives. These thinners allow for smooth application on the surfaces by adjusting the viscosity and increasing the drying rates of several industrial products.
Q. What are the uses of industrial thinners?
Ans. Industrial thinners find applications in different industries. They are widely used for cleaning paint application equipment, thinning paint, and degreasing surfaces after the process of painting or coating.
Q. How many types of industrial thinners are there?
Ans. There are different types of industrial thinners in the market. Mineral spirits, acetone, toluene, xylene, and methyl ethyl ketone (MEK), are some of the examples of thinners.
Q. What is the difference between industrial thinners and varnish?
Ans. Industrial thinners are utilized to dilute solvents or clean substances, and the smoothening of application. On the other hand, varnish is a transparent coating that acts as a protective and decorative layer for the applied surfaces.
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